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I use masa as a thickening agent but the nice surprise is that it imparts a wonderful rich flavor to my chili. I also cook it slow and long on top of the stove and I add cocoa powder at then end, when I add the masa. No bean allowed in my family's chili. The crushed tortilla chips sounds like a great idea.
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IMO the easiest way is to use less liquid to begin with. I think this is what lexpatti does.
I use a can of beer and that's basically it for a large Le Creuset pot full. I also add some masa flour too. I, personally, wouldn't use cornstarch because I wouldn't want that "shiny" look it gives.
I don't use tomatoes. I add unsweetened chocolate.
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Get some masa harina and stir it into the chili at the end. It definitely gives it some body. I use less than 2 TBS mixed with water for about 4 lbs of beef. If you add too much your chili will get grainy.
Other options I have heard about but never used are to remove the meat and reduce the "sauce" or to shred some pieces of meat and leave the rest whole (assuming you use chunks rather than ground beef).
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The easiest ways to thicken it would be to let it simmer for longer to drive off some of the water, or to add a thickener, such as constarch mixed with a little water. Cornstarch should be able to thicken without anything bad or off happening.
As far as making chili, I do not have a recipe per se, but when I make it, I like to use whole dried chilis that I grind in my coffee grinder. I have also done this with cumin seeds. But do the cumin first, and then chilis. You can do a pile of cumin and waste some, because it hould be more than enough. Then do the chilis, which may pick up some of the cumin but that should be ok. I've found I underestimate the amount fo chilis I need to grind and go abck and do more.
Also, I do not use ground meat. A bowl of red should have small chunks of unground meat. I buy the meat and dice it by hand.
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